321 Stainless Steel Forged Fittings

347 Stainless Steel Forged Fittings

2205 Duplex SS Pipe and Pipe Fittings S31803 Duplex SS Pipe and Pipe Fittings S32205 Duplex SS Pipes and Fittings

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Product Description:

Duplex Stainless Steel Grades 2205 (UNS S31803/S32205) are highly versatile materials offering exceptional mechanical properties and corrosion resistance. These pipes and fittings are ideal for use in industries requiring superior strength, durability, and performance in corrosive environments.

Key Features of Duplex Stainless Steel 2205 (S31803/S32205) Pipes and Fittings

  1. High Strength: Twice the yield strength of conventional austenitic stainless steels like 304 and 316.
  2. Superior Corrosion Resistance:
    • High resistance to pitting and crevice corrosion in chloride-rich environments.
    • Excellent resistance to stress corrosion cracking and general corrosion.
  3. Enhanced Durability:
    • Outstanding toughness, even at low temperatures.
    • Excellent fatigue resistance.
  4. Cost Efficiency:
    • Lower alloying costs due to reduced nickel and molybdenum content.
  5. Environmental Sustainability:
    • Reduced environmental impact during production.

Chemical Composition

Element Composition (%)
Chromium (Cr) 22.0 – 23.0
Nickel (Ni) 4.5 – 6.5
Molybdenum (Mo) 3.0 – 3.5
Manganese (Mn) 2.0 (maximum)
Silicon (Si) 1.0 (maximum)
Nitrogen (N) 0.14 – 0.20
Carbon (C) 0.03 (maximum)
Iron (Fe) Balance

Mechanical Properties

Property Value
Tensile Strength (MPa) 620 (minimum)
Yield Strength (MPa) 450 (minimum)
Elongation (%) 25
Hardness (HB) 290 (maximum)

Types of Duplex Stainless Steel Pipe Fittings

  1. Buttweld Pipe Fittings:
    • Elbows (45°, 90°, 180°)
    • Reducers (Concentric and Eccentric)
    • Tees (Equal and Reducing)
    • Caps and Crosses
    • Stub Ends
  2. Forged Pipe Fittings:
    • Socket Weld Elbows and Tees
    • Threaded Elbows, Tees, and Unions
    • Couplings and Caps
  3. Flanges:
    • Weld Neck, Slip-On, Blind, Lap Joint, Threaded, and Socket Weld Flanges.
  4. Custom Fittings:
    • Piggable bends, lateral tees, and custom radius bends.

Common Applications

  1. Chemical Processing:
    • Equipment exposed to acidic and alkaline environments.
  2. Oil and Gas Industry:
    • Offshore platforms, pipelines, and heat exchangers.
  3. Marine Applications:
    • Saltwater piping systems, shipbuilding, and desalination plants.
  4. Pulp and Paper Industry:
    • Equipment handling corrosive chemicals.
  5. Water Treatment Plants:
    • Piping and storage for high chloride and aggressive waters.
  6. Food and Beverage:
    • Hygienic processing equipment with enhanced corrosion resistance.

Available Sizes and Specifications

Pipes

  • Form: Seamless, Welded, ERW, Fabricated
  • Size Range: 1/8” to 48” (DN6 to DN1200)
  • Wall Thickness: SCH 5, SCH 10, SCH 40, SCH 80, SCH 160, XXS

Fittings

  • Size Range: 1/2” to 48” (DN15 to DN1200)
  • Wall Thickness: STD, XS, S40, S80, S160, XXS

Standards and Specifications

  • Pipes: ASTM A790, A928
  • Fittings: ASTM A815, ASME SA815
  • Flanges: ASTM A182, ASME SA182
  • Testing Standards: NACE MR0175, ISO 15156

Surface Finishes

  1. Pipes:
    • Pickled and Passivated
    • Bright Annealed
    • Sand Blasted
  2. Fittings:
    • Polished (No. 4, Mirror Finish)
    • Mill Finish
    • Coated (Epoxy or FBE)

Value-Added Services

  • Custom Cutting and Bending: Tailored solutions for specific applications.
  • Testing and Certification:
    • Radiography Testing (RT)
    • Ultrasonic Testing (UT)
    • Hydrostatic Testing
    • EN 10204 3.1/3.2 Certification
  • Packaging: Export-grade packaging to ensure damage-free delivery.

Contact Us for High-Performance Duplex 2205 Pipes and Fittings

Upgrade your projects with premium-quality S32205 Duplex SS Pipes and Fittings. Contact us today for expert advice, competitive pricing, and custom solutions tailored to your requirements!

FAQ

What are the advantages of using Duplex 2205 pipes over 304 and 316 stainless steel?

Duplex 2205 offers superior corrosion resistance, double the yield strength, and better cost-efficiency compared to 304 and 316 stainless steels.

Are Duplex 2205 fittings suitable for high-temperature environments?

Yes, Duplex 2205 exhibits excellent performance in high-temperature applications but is not recommended for prolonged exposure above 300°C (572°F).

How do Duplex S31803 and S32205 differ?

S32205 is a refined version of S31803 with tighter control over the composition, providing slightly better corrosion resistance and mechanical properties.