Alloy Steel Forged Fittings

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Alloy Steel Forged Fittings

At Om Steel, we specialize in manufacturing and supplying high-quality Alloy Steel Forged Fittings that are designed to meet the diverse needs of various industries. Our forged fittings are made from premium quality alloy steel, making them highly durable and resistant to corrosion, wear and tear, and high temperatures.

We offer a wide range of alloy steel forged fittings, including elbows, tees, reducers, couplings, and more, in various sizes and dimensions. We can also customize our products to meet your specific requirements.

One of the key features of our alloy steel forged fittings is their excellent strength and toughness, ensuring long-lasting performance in harsh environments. Our products are also highly resistant to stress corrosion cracking, making them suitable for use in high-pressure applications.

At Om Steel, we use the latest technology and manufacturing techniques to ensure that our products meet the highest quality standards. Our team of experts is always available to provide you with the necessary guidance and support to ensure that you get the right product for your specific application. 

Types of Alloy Steel Forged Fittings

Threaded Fittings

Threaded fittings are the most commonly used type of alloy steel forged fittings. They have threads on both ends, which allow them to be screwed onto pipes or other fittings. Threaded fittings come in a variety of shapes and sizes, including elbows, tees, couplings, and plugs.

One advantage of threaded fittings is that they can be easily installed and removed without the need for special tools or equipment. This makes them ideal for applications where frequent maintenance or repairs are required.

Socket Weld Fittings

Socket weld fittings are similar to threaded fittings in that they connect to pipes or other fittings. However, instead of threads, socket weld fittings have a socket that fits over the end of a pipe or fitting. The socket is then welded into place using a specialized welding process.

Socket weld fittings are often used in high-pressure applications because they provide a strong and secure connection between pipes and other components. They also offer better flow characteristics than threaded fittings because there are no internal threads to impede the flow of fluid.

Butt Weld Fittings

Butt weld fittings are designed to be welded directly to pipes or other components. They have a smooth surface that allows for easy welding without the need for additional materials such as gaskets or seals.

Butt weld fittings come in a variety of shapes and sizes, including elbows, tees, reducers, and caps. They are often used in applications where high strength and reliability are required.

Flanged Fittings

Flanged fittings consist of two parts: a flange and a fitting body. The flange has holes drilled into it that align with corresponding holes on the fitting body. Bolts are then inserted through these holes to hold the two parts together.

Flanged fittings offer several advantages over other types of alloy steel forged fittings. For one thing, they provide an extremely strong connection between pipes and other components. Additionally, they can be easily disassembled for maintenance or repairs.

Benefits Alloy Steel Forged Fittings

Durability and Strength

Alloy steel forged fittings are known for their exceptional strength and durability. They are made by combining different metals, which makes them stronger than regular steel fittings. The process of forging the fittings also adds to their strength as it compresses the metal, making it denser and stronger. This makes alloy steel forged fittings ideal for use in industries that require high-strength components.

Resistance to Corrosion

One of the biggest benefits of using alloy steel forged fittings is their resistance to corrosion. These fittings are designed to withstand harsh environments, including exposure to chemicals and saltwater. This makes them ideal for use in industries such as oil and gas, chemical processing, and marine applications.

Cost-Effective

While alloy steel forged fittings may be more expensive upfront than other types of fittings, they offer long-term cost savings due to their durability and resistance to corrosion. These qualities mean that they require less maintenance over time, reducing overall costs associated with repairs or replacements.

Versatility

Another benefit of using alloy steel forged fittings is their versatility. They can be used in a wide range of applications across various industries, from plumbing systems in buildings to pipelines in oil refineries. Their ability to withstand extreme temperatures also makes them suitable for use in high-temperature applications such as steam lines.

Ease of Installation

Alloy steel forged fittings are relatively easy to install compared to other types of pipe fitting materials. They can be easily welded or threaded onto pipes without requiring specialized tools or equipment. This means that installation time is reduced, resulting in cost savings for businesses.

Reduced Risk of Leaks

Due to their superior strength and resistance to corrosion, alloy steel forged fittings have a reduced risk of leaks compared to other types of pipe fitting materials. This reduces the risk of downtime caused by leaks and associated repair costs.

Improved Safety

The use of alloy steel forged fittings can also improve safety in various industries. Their high-strength properties mean that they are less likely to fail under pressure, reducing the risk of accidents and injuries. Additionally, their resistance to corrosion reduces the risk of leaks, which can be hazardous to workers and the environment.

Increased Efficiency

By using alloy steel forged fittings, businesses can increase efficiency in their operations. The durability of these fittings means that they require less maintenance over time, resulting in reduced downtime and increased productivity. Additionally, their ease of installation means that projects can be completed more quickly, resulting in faster turnaround times for businesses.

Environmental Benefits

The use of alloy steel forged fittings also has environmental benefits. Their resistance to corrosion means that they have a longer lifespan than other types of pipe fitting materials, reducing waste and associated environmental impacts. Additionally, their ability to withstand harsh environments reduces the risk of leaks and spills that can harm the environment.

Alloy Steel Forged Fittings Specification

ASTM A182 F5 Alloy Steel Forged Fittings Specification

SpecificationsASTM A182 & ASME SA182
StandardASME 16.11, MSS SP-79, 83, 95, 97, BS 3799
Size1/2" NB TO 48" NB. (Socketweld & Screwed-Threaded)
TypeSocketweld Fittings, Screwed-Threaded Fittings
Class2000 LBS, 3000 LBS, 6000 LBS, 9000 LBS

ASTM A182 F5 Alloy Steel Forged Fittings Manufacturing Standards

ASTM A182 – ASME SA182Standard Specification for Wrought Austenitic Alloy Steel Piping Fittings
ASME B16.11Socket Welding and Threaded Forged Fittings
MSS SP-43Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications
MSS SP-95Swage(d) Nipples and Bull Plugs
BS3799Specification for Steel pipe fittings, screwed and Socket-welding for the petroleum industry

Alloy Steel Fittings Dimensions Chart

NPSO.D. 90 Degree Elbow 45 Degree Elbow 180 Degree Return
(inch)-Long Radius ElbowShort RadiusLong Radius Elbow Long Radius Elbow
-(millimeter)(inch)"Center to Face (inch)""Center to Face (inch)""Center to Face (inch)""Radius (inch)""Center to Center (inch)""Back to face (inch)"
1/221.30.841 1/2-5/8-21 7/8
3/426.71.051 1/8-7/16-2 1/41 11/16
133.41.3151 1/217/8-32 3/16
1 1/442.21.661 7/81 1/41-3 3/42 3/4
1 1/248.31.92 1/41 1/21 1/834 1/23 1/4
260.32.375321 3/8464 3/16
2 1/2732.8753 3/42 1/21 3/457 1/25 3/16
388.93.54 1/232696 1/4
3 1/2101.645 1/43 1/22 1/4710 1/27 1/4
4114.34.5642 1/28128 1/4
5141.35.5637 1/253 1/8101510 5/16
6168.36.625963 3/4121812 5/16
8219.18.6251285122416 5/16
10273.110.7515106 1/4153020 3/8
12323.912.7518127 1/2183624 3/8

Alloy Steel Forged Fittings Weight Chart

SIZEABQTYWEIGHT
¼0.810.881600.2
0.9711300.26
½1.121.311000.57
¾1.311.5750.71
11.51.81401.08
1 ¼1.752.19251.68
1 ½22.44182.38
22.382.97103.55
2 ½33.6246.22
33.384.31210.36
44.195.75123.91

ASTM A182 F5 Alloy Steel Forged Fitting Chemical Composition

GradeCMnSiSPCrMo
A182 F50.150.3 – 0.60.50.030.034 – 60.044 – 0.65

Grade F5 Alloy Steel Forged Fitting Mechanical properties

GradeTensile Strength (Mpa)Yield Strength (Mpa)Elongation %
A182 F527548520

Industrial Application of Alloy Forged Fittings

Defence & Aerospace

Defence & Aerospace

We are one of the leading supplier, stockist, exporter and trader of wide range of industrial materials and sourcing globally to our customers.

Oil/Gas

Oil/Gas

We are one of the leading supplier, stockist, exporter and trader of wide range of industrial materials and sourcing globally to our customers.

Speciality Valves & Vacuum

Speciality Valves & Vacuum

We are one of the leading supplier, stockist, exporter and trader of wide range of industrial materials and sourcing globally to our customers.

Precision Components

Precision Components

We are one of the leading supplier, stockist, exporter and trader of wide range of industrial materials and sourcing globally to our customers.

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FAQ

What is the manufacturing process for alloy steel forged fittings?

Alloy steel forged fittings are typically manufactured through a process called hot forging, where a piece of heated alloy steel is hammered or pressed into the desired shape. The forging process increases the strength and durability of the fittings, making them suitable for use in high-stress applications.

What are some popular grades of alloy steel used for forged fittings?

There are many different grades of alloy steel used for forged fittings, each with its own unique combination of properties. Some of the most popular grades include ASTM A182 F11, ASTM A182 F22, ASTM A182 F91, and ASTM A182 F5. Know more.

What are the benefits of using alloy steel forged fittings?

Alloy steel forged fittings offer several benefits over other types of fittings, including their strength, durability, and resistance to wear and corrosion. They are also highly customizable, allowing for specific application requirements to be met. Know more.

What factors should be considered when selecting alloy steel forged fittings?

When selecting alloy steel forged fittings, it’s important to consider factors such as the required strength, pressure rating, and corrosion resistance. Other factors to consider include the application temperature and environment, as well as the desired surface finish, dimensional tolerances, and cost. Working with a reputable supplier who can provide quality materials and technical support is also important.